Your Global Letterman & Varsity Jacket Manufacturer: Premium Quality with No Minimums

Why We Are the Preferred Letterman Jacket Manufacturer for Modern Brands

We know that waiting months for inventory kills your momentum. As a specialized varsity jacket manufacturer, we have removed the traditional barriers to entry. Whether you are a startup launching your first collection or an established brand needing a quick restock, we provide a seamless, risk-free experience.

No Minimum Order Quantity (MOQ)

You don’t need to buy 100 jackets to get started. We believe in your growth, so we offer No MOQ. Order one jacket for a sample or 500 for a launch—the quality remains world-class.

Fast & Reliable: 10-12 Day Quick Turnaround

We understand in the fashion world, speed is everything. While others take 6-8 weeks for custom orders, we ship your custom varsity and letterman jackets in just 10–12 days.

Free Mockups & Professional Content

Our team provides free digital mockups of your design. Once produced, we send you free high-quality photos and videos of your actual jackets to use for your marketing and social media.

Choose Your Fit: Sleeve Styles and Jacket Silhouettes

As a versatile letterman jacket manufacturer, we go beyond the “standard” fit. We can adjust the construction of the jacket to fit your specific vision.

Letterman jacket with beige wool body and brown raglan leather sleeves and chenille letter patch on chest.

Set-in Sleeves

The classic look where the sleeve seam starts at the shoulder point. It gives a structured and formal look.

Letterman jacket with beige wool body and brown set-in leather sleeves and chenille letter patch on chest.

Raglan Sleeves

The sleeve extends in one piece fully to the collar, giving a more athletic, relaxed feel and better range of motion.

A navy wool body and white leather sleeves cropped varsity jacket with white "A" chenille letter patch and a navy wool body and black leather sleeves oversized varsity jacket with white "A" chenille letter patch.

Cropped and Oversized

Looking for a women's specific fit? We offer cropped varsity jackets that sit above the waist. We also offer oversized fits for vintage 90s vibe.

A gray wool body and black leather sleeves varsity jacket with white "A" chenille letter patch.

Hooded Varsity Jackets

Add a layer of functionality. We can add a permanent wool hood or a detachable fleece hood to any custom varsity jacket design.

Satin Jackets

For a lighter, high-sheen look, we manufacture satin jackets. These are perfect for spring collections or lightweight promotional gear.

Navy blue long varsity jacket with leather sleeves.

Longline Varsity Coats

A high-fashion take on the classic. We extend the body to mid-thigh or knee length, creating a "varsity trench coat" that is popular in streetwear.

Custom Varsity Jackets Built With Premium Materials

The secret to a great jacket is the contrast between the body and the sleeves. We offer a variety of textures to match your brand’s aesthetic and price.

Varsity jacket with gray wool body and black leather sleeves.

Luxury Leather Sleeves

For that authentic, high-end feel, we use premium genuine leather that ages beautifully. Ideal for high-end streetwear labels.

Varsity jacket with dark gray wool body and black vinyl sleeves.

Durable Vinyl Sleeves

Get the classic look of leather with more flexibility and a lower price point. Perfect for school teams and promotional apparel.

A flat lay of gray wool body and beige wool sleeves, varsity jacket.

Classic Wool-on-Wool

A cozy, heritage look. Using wool for both the body and sleeves creates a monochromatic, sophisticated style that is currently in fashion.

The Color Palette: Hundreds of Combinations

We maintain a massive inventory of raw materials so you never have to compromise on your brand colors.

Wool & Snap Colors

Leather Colors

Vinyl Colors

The Details: Custom Knit Collars and Ribbing

The “knit” is the elastic fabric on the collar, cuffs, and waist. This is where you can add your brand colors.

Stand up knit collar for varsity jacket.

Stand-Up Knit Collar

The traditional "cadet" style collar that stays upright. It’s the most popular choice for custom letterman jackets.

Hug Knit Collar

A softer, fold-over collar that sits flat against the neck for a more comfortable, casual "sweater-like" feel.

Convertible knit collar for varsity jacket.

Convertible Knit Collar

A versatile style that can be worn up or folded down, often featuring a zipper or specific striped patterns.

Professional Branding: Embroidery & Patches

We don’t just “print” on jackets. We use industrial-grade machinery to create textures that last a lifetime.

Chenille embroidered patch letter "A" on a varsity jacket.

Classic Chenille Embroidery

The iconic "fuzzy" texture found on traditional letterman jackets. It adds 3D depth and a vintage feel to your logos.

tackle twill embroidery on varsity jacket.

Tackle Twill (Applique)

Used by professional sports leagues. We cut pieces of fabric (usually nylon or polyester) and stitch them onto the jacket for a bold look.

"SENIOR CLASS" embroidered on a varsity jacket.

Simple Direct Embroidery

Best for small, intricate details, slogans, or names. High-thread-count stitching ensures crisp lines and vibrant colors.

High-Quality Construction You Can Trust

Checking chenille embroidered patch on varsity jacket.

Every jacket we make undergoes a 10-point quality check. We don’t just manufacture; we craft. From the tension of the embroidery to the click of the buttons, we ensure your customers will be impressed.

Our Portfolio: Real Products for Real Brands

Quality you can see. Here are a few examples of recent projects we’ve completed for startups and established labels.

Precision Sizing for a Perfect Fit

Redsonics varsity jacket size chart for men, women, and youth/kids.

Frequently Asked Questions

Can you add custom neck labels and hang tags?

Yes! We offer full private-label services, including woven neck labels, care labels, and custom hang tags to make your brand retail-ready.

We primarily use 24oz Melton Wool, which is the industry standard for high-end, durable, and warm varsity jackets.

Absolutely. You can choose from diamond-quilted thermal linings, smooth satin, or even custom-printed sublimated linings with your artwork.

For jackets with leather or vinyl sleeves, we recommend professional dry cleaning to maintain the texture and integrity of the materials.

Yes, we ship globally via DHL, FedEx, and UPS with full tracking provided as soon as your order leaves our factory.

Ready to see your design come to life?

No MOQ, 100% Free Design Consultation, Free Marketing Content, and Bulk Discounts.

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